All the fabricated vessels in the acetylene gas cylinder filling plants are welded as per the standard CE norms. Above all, the weld joints are subject to dp test at every layer, 100% radiography and then finally subjected to hydraulic test. Our acetylene gas cylinder filling plant is fully automatic and performs as per the expectations of our international customers as we incorporate pneumatically controlled valves along with latest sensors and temperature controller imported from developed countries such as USA, Germany and Japan.
Designed & developed to generate acetylene at a pressure of 7 psi, our acetylene generators generate the gas as a result of the chemical reaction between calcium carbide and water. The output is constantly required for welding works, repair and construction shops.
Our advanced and high quality condenser cools and purifies the gas resulting in condensing the excessive moisture. Thereafter, the cold water is circulated on the shell side from bottom to top. We fabricate the condenser to suit all local conditions, but sufficient water flow should be maintained.
The low pressure dryer is a pressure vessel charged with solid anhydrous carbide which absorbs the moisture in the gas. It turns to fluid and is collected at the bottom and drained.
Divided into two sections by wire mesh framework, the each section of the vessel is charged of purifying mass. Each sector is charged with purifying mass which absorbs impurities such as H2S phosgene.
This equipment, acquired from the Boschi technology, has a vertical vessel filled with a level gauge and water make-up line. A particular as marked on the level indicator has to be maintained. The ammonia scrubber removes all the water soluble impurities like ammonia.
Our acetylene compressor, a multi-stage compressor, is immersed in a water tank to avoid connection of pressurized gas with air and also ensure that all the components are consistently cooled for highest safety. The compressor is well equipped by a flame proof electric motor.
The acetylene gas manifold comprises of two headers fitted with non-return valves, one flash back arrestors, pressure gauge and manual isolation valves.
