Process Description

UB series oxygen/nitrogen plants are used for filling high pressure Oxygen/nitrogen gas in cylinders/bottles by liquid oxygen pump ( oil free & water free) for industrial & medical applications .

UB SERIES PLANTS CAN PRODUCE OXYGEN & NITROGEN AS FOLLOWS:

MAIN FEATURES

  • Simultaneous Production of oxygen & nitrogen gas and liquid.
  • Filling of oxygen/nitrogen by liquid oxygen pump. Very Suitable for high purity bone gas & medical.
  • Liquid Tapping.
  • 100% leakproof stainless steel column

PRODUCT MODES

  • Oxygen Gas 99.7% at 155(200 opt.) bar for cylinder filling & Nitrogen gas at 0.1 bar.
  • Oxygen Gas 99.7% at 155 bar and Nitrogen gas purity 99.9% (upto 99.99 or RPM opt.) at 155 bar for oxygen & nitrogen cylinder filling.
  • Oxygen Gas 99.7% at 155(200 opt.) bar for cylinder filling & Nitrogen gas at 0.1 bar and liquid oxygen/nitrogen.

OPTIONAL

  • Both Oxygen & Nitrogen Filling Liquid Pump.
  • Liquid Oxygen & Liquid Nitrogen Tapping Valve.
  • 50% liquid production simultaneously with gas production by adding special chiller.
Small Capacity Oxygen Plant
PROCESS CHART

Range: 20m3/hr to 1000m3/hr
With leakproof stainless steel column and skid mounted version for high purity medical and industrial oxygen.

Air Separation Column With
Expansion Engine

Small Capacity Oxygen Nitrogen Plant
Technical Specifications of Small Oxygen Nitrogen Plants
 Name of the Models UB - 20 UB - 30 UB - 40 UB - 50
 Capacities (Cubicmeter/hr) 20 30 40 50
 No. of Cylinders in a Day
 (Oxygen/Nitrogen)
80 120 160 200

Main Equipments

  • Suction Filter
  • After Cooler
  • Moisture Separator
  • Expander
  • Chilling Unit
  • Oil Absorber
  • Dust Filter
  • Filling Manifold
  • Air Separation Column
  • Liquid Oxygen Pumps/Filling compressor
  • Molecular Sieve Battery
  • Four Stage Air Compressor

5- STEPS BOSCHI PROCESS

  • Step 1

    Compression of Atmospheric Air

  • Step 2: Purification of Air

    COMPACT PROCESS SKID

  • Step 3

    Cooling of Air

  • Step 4: Separation of Liquid Air Into Oxygen and Nitrogen

    LATEST LEAKPROOF STAINLESS STEEL COLUMN

  • Step 5

    Compression/Withdrawl and Filling of Oxygen and Nitrogen by latest liquid oxygen pump technology to fill bone dry high purity oxygen in Cylinders. Now, no need of old type of bulky oxygen compressors, no more break downs, moisture or rusting in cylinders thanks to the latest liquid oxygen pump technology

Main Equipment / Machinery for Oxygen Plants & Nitrogen Plants

Air Compressor

This is a multistage air compressor complete with flywheel inter cooler, motor pulley, motor, v-belts,guard and slide rails and air skid mounted versions to avoid civil for quick installation. This is used to compress foundation bolt, filter. This can also be supplied in foundation atomspheric air.

Small Capacity Oxygen Nitrogen Plants

Purification of Air Small Capacity Oxygen Plants

SKID MOUNTED COMPLETE PLANT The small plants upto 50 m3/hr are compact skid mounted

The plant can be supplied complete with LT switch gear and starters for all the motors and electrical equipment, complete with main electrical panel and all accessories like cooling tower, water pump, lines etc. as per our offer, all the equipment from after cooler, cascade cooler to molecular sieve battery is mounted on a skid/platform with all gas lines and water lines, drain manifold so that it is ready and pre-erected for installation at site. You require only cables for the connection of switch and panel/motor, which is very nominal, and details shall be provided to you along with the plant (Wring Diagram).


Small Compact SKID Mounted Oxygen-Nitrogen Plant

Our OXYGEN/ NITROGEN plants are highly efficient Expander and trouble free liquid oxygen pump with LIQUIFIER for option to produce Liquid Oxygen / Nitrogen which make the plant work on low-pressure cycle resulting in very high efficiency and low power consumption. The air separation column of "Boschi" design has special stainless steel trays to extract maximum Oxygen from atmospheric air to give maximum yield depending on the purity of gas required by you.

Small Compact SKID Mounted Oxygen-Nitrogen Plant

Oxygen Cylinder Filling Station

Oxygen Cylinder Filling Station

Complete with control valves pressure gauge safety valve & pigtail connections points each.


Liquid Oxygen Pump

liquid oxygen pump for filling bone drive industrial and medical oxygen into cylinders.

Liquid Oxygen Pump